Professional Beverage Production Line
This machine with capacity 2000bph, is mainly used for washing, filling and capping glass bottles, adopts advanced man-machine interface, PLC control, frequency conversion stepless speed regulation and other automatic control technology, with no bottle no open valves, no stamps; no cap no operation, and other security protection. It use high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.
Glass Bottled Juice Hot Filling Machine is designed for different kinds of juice beverages which requires high-temperature filling. The machine is intergreted with washing, filling, capping the glass bottles, 3 functions all in 1 body. The rotary design allows the capacity reach up to 2000BPH with stable and steady operation.
This glass bottling juice filling machine uses high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.The nozzle is a plum-like structure can wash every corner of the sidewall and bottom to make the bottle clean.
>> is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.
>>Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.
>>It is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, wine or carbonated drink tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.
>>Glass bottle filling machine is specially designed according to the beer feature, and the filling part is designed to be twice pre-evacuation
>>It is made up of cap holder, capping sildeway, capping upper part, capping lower part, elevating part and anti-circling column.
>>The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The crown caps are sending to the cap sildeway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle.
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier. This machine is using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the sidewall and bottom to make the bottle clean.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough. This machine with spring-type mechanical lifting equipment to upgrade glass bottles, large bearing support floundering in the vat and use of guide-rod in the orientation of the structure, there are pre-cover features.
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution. Using high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose. Stainless steel plunger and mechanical stirring gland-type magnetic reasonable cap to ensure that the gland is healthy and reliable. Hopper and the cap taking- cover, capping transmitted by magnetic. The capping is reliable and automatic unloading, reducing the rate of broken bottles.
Suitable bottle specification
Bottle diameter Commonly 50-100mm (can adjustable)
Bottle height Commonly 150-310mm(can adjustable)
Food stage SS304 OR SS316
SIMENS PLC+ TOUCH SCREEN
No Bottle No Filling
No Bottle No Capping
Cork,crown cover,aluminum screw cap28 or 30 mm
Overall dimensions (mm)
CE / SGS / ISO 9001/ COC
If you want to get most accurate quotation, please reply the following information to contact us.
Which kind do you want to produce?
Capacity you want? (BPH)
Plastic bottle, 200-2000ml, plastic cap / sport cap
Water source / Water quality report?
Could you tell me the factory size (Length * Width) if you have?
Do you have favourite bottles?
Flow Chart of Production Line:
1. Water Treatment System
For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO machine--Ozone sterilizer--water tank
2. Filling Machine
Monoblock washing, filling, capping 3 In 1 machine for types of water, 100ml~2L PET bottles.
(Water/ Juice/ Carbonated Drinks/ Yogurt/Tea/ Milk and so on.)
3. Bottle Labeling Machine
Put Labels on the bottles.
Option: PVC label, OPP label, Self adhesive label
4. Code / Date / Batch Printer
Printing production date in bottle
Option: Inkjet type, laser type
5. Bottle Packing Machine
Group Bottle like:24=4*6 ,12=3*4 6=2*3
Option: PE film wrapping, carton packing.
(PE Film Shrink Sleeve Package Machine/ Carton Package Machine/ Half-tray Shrink Wrapping Machine)
Spare Parts(Free) List of Filling Machine
Filling valve gasket
Open valve cylinder
Cover Sending cylinder
Bottle rubber jaws
AIRTAC battery valve4v210-0B
Production Line Details
1.Water Treatment System
It can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the water. This water treatment equipment can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh water standards, even that of standard of mineral water.
Raw water→ Water pump→ Silica sand filter→ Active carbon filter→ Sodium ion exchanger→ High pressure pump→ Reverse osmosis→ UV generator→ Water tank→Pure water
3. Bottle Filling Machine
This 3-in-1 machine for Glass bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc.
This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles.
The main electric and air-drive components are world famous brand products. All control is advanced touch-screen operation and realize people-computer dialogue operation.
4.Bottle Labeling Machine
This machine is mainly used in flat bottles, square bottles, oval bottles, shaped bottles, labeling may be double-sided labeling.By the conveyor into the bottle, equipment installation Covered pressure device to ensure the stability of a bottle transmission.
Besides, different types bottle labeling machines are also available, include: PVC sleeve label, self-adhesive label, OPP/BOPP label and so on.
7. Conveyor System
1) Air Conveyor
The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.
2) Flat Conveyor
It is steady to convey the bottles. The conveyor is controlled by the bottle belts and main machine or the equipment up and down to make the bottle no falling, no stuck and no stocking.
We set the location of the controlling switch according to the layout of the conveying system to make the users operate conveniently.
8. Cap Unscramble / Cap Loader
1) Cap Unscramble
Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.
2) Cap Loader
· The air pressure is transmitted to the cap elevator.
· The flat cap loader reduces the occurrence of back cover.
Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.
10. Control System
· The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.
· The electric box is inside the filling machine, saving the factory space.
An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.
11. Prefect Frame
· The body and all pipes are made of stainless steel 304.
· The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.
The door frame is designed with large and wide handle.
We Produce High-quality Products Certificated By CE ISO SGS.
--Excellent Customer Experience & Through Pre&After-sale Services
Special-designed factory installation layout-Catering to your unique requirements-Provide the best solution to you
We can make the best recommendations to a new business-starter based on our 15-year’s experience, to assist in designing customized solutions which is the most suitable for you.
To keep our machines and bottling lines very reliable over time, but above all to increase performance, we offer our customers the option of technological upgrades to make their machines as future-proof, efficient and productive as those of the latest generation, as well as providing support to develop state-of-the-art containers.
--Production and engineer Training
Suitable training for the staff using our systems ensures they will be operated properly and will maintain the level of performance stipulated in the contract.
Advanced technology and multimedia training tools, combined with new concept teaching methods, are the fundamental elements used by RELIABLE Customer Service to guarantee proper training for machine operators and maintenance technicians.
-- After Sale Technical Support
In face of Covid-19 situation, we set up specialized group for each customer for after sale installation and adjust which includes engineers and sales to together solve the issues encountered during operation and adjustment. Making sure the machines are well installed for later on production even during special period of time.
--Package and Delivery
Well wrapped with PE film then in wooden case which is according to the immunity standard in China, it suits for long-distance transport, damp proof, rustproof, land way and seaway.
Delivery time: We promise the product you ordered will be delivered 30-45 days after down payment.