Can Carbonated Drink Production Line

Reliable Machinery highly values production flexibility and overall efficiency in the production of can carbonated drink production lines. It is suitable for the production of all kinds of carbonated drinks contained in 2-piece pop-top can, such as cola, sprite, aerated water, sparkling beverage beer, sparkling wine and etc. 
 
With professional cost-profit analysis and resource management, it achieves perfection in every link and saves your manufacture cost. A series of complete line solutions have been designed and customized for can drink production lines. We have rich production experience and can help you expand production capacity.
 
Reliable Machinery's complete line solution for can drinks, from an idea of an entrepreneur to determining the plant, bottle design, label design, drinks formulation, process flow, packaging, and marketing. Reliable Machinery will do everything for you. You can Enjoy the wealth of expertise and sustainable after-sales service brought by Reliable Machinery to ensure your high-quality and efficient production.
 
With Reliable Machinery, high quality equipment is the basic demand, moreover is out excellent customer service. We always put our customers in the first position, from pre-sales consulting to after-sales service, we offer 24/7 online communication to solve all problems and concern from customers. After the machinery arrived in customers’ plant, a professional engineers team shall be designated for installation and training. An extensive range of spare parts and maintenance service shall be extended for the whole life-span period of all machinery.
 
The can carbonated beverage production line mainly includes: Water treatment system, Drinks mixing system, Can depalletizer, Empty can washing machine, Can filling and sealing machine, Sterilization tunnel, Drying machine, Can twist conveyor, Inkjet printer, Labeling machine, PE film heat shrink packaging machine and Carton packaging machine.
 
Production capacity: 500-18000BPH based on 330ml cans
 
Bottle type: Aluminum can; Iron can; Plastic can; Tin can

Production Process

1

Water Treatment System

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

 

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

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2

Mixing System

Carbonated Drink Mixing

Carbonated beverages are mainly composed of water, syrup and carbon dioxide. The syrup is made through sugar melting pots and mixing tanks. After filtering, it is pumped into the syrup tank in the carbonated beverage mixer. At the same time, the sterilized product water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste. Under the action of controlling the appropriate pressure, the carbon dioxide is dissolved into the material. , it can be made into carbonated beverages with ideal air-locking capacity.

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3

Can Depalletizer

Can depalletizer is a piece of packaging equipment which automatically unloading the cans onto the conveying belt and has been applied to beer and beverage industries with the capacity between 20000-60000bph. The main parts include can conveying platform, pallet conveying and storing structure and crib transfering roller.

 

It lifts the empty cans stacked on the pallet from bottom to top and pushes them to the conveying chain. The can spraying can washing machine is used as a supporting tool to replace manual cans discharging and traditional empty can unloading machines, which can save a lot of labor and improve production capacity.

 

Pallets of empty cans are placed onto the lift of the depalletizer, and are sent up to the conveying platform. Then empty cans are depalletized and conveyed to the can twist rinser.

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4

Can Twist Rinser

The can twist rinse system links the depalletiser to the canning machine. The cans, through gravity, complete a full 360° turn enabling the water rinse system or ionised air (optional extra) to clean the interior of the cans as they descend through the twist. This process is vital to ensure any debris from the manufacturing process or during storage is removed prior to filling.

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5

Can Filing and Sealing Machine

The 2 in 1 can filler and sealer is developed on the basis of digesting and absorbing advanced technology introducing from abroad and is with international advanced level. It is mainly used for filling carbonated containing drink in tin cans, such as water, juice, soda water ,soft drink,sparkling water and so on. The filling way is isobaric filling. It adopts the automatic PLC touch screen control system, and the speed can be regulated forever as customer requirements within the scope.

 

The capping part seals the caps to the cans that have been filled with products, and is sent to the subsequent process by the conveyor chain. The can sealing roller is just quenched with high hardness alloy, and the can sealing curve is precisely processed by optical curve grinding to ensure the quality of the can sealing and make the machine run normally. In addition, it is provided with such features as no cap feeding in case of no can, and alarm of cap shortage. The appearance design of full stainless steel materials fully complies with food and sanitation requirements.

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6

Spray Cooling & Warming Tunnel

The Warming, Pasteurizing & Cooling Tunnel is being manufactured to provide a suitable thermal process to comply with beverage processing requirements and to achieve optimum product quality, lasting shelf life and appearance of your filled product.

 

The product has 3 main applications:

Tunnel Warmer: For product warming, tempering or slow heat up process to ensure ZERO product breakage.

 

 

Tunnel Pasteurizer: Applied to product to ensure that the pasteurizing process is complete. Usually implemented when the filling process has not allowed suitable time for effective pasteurizing to take effect.

 

Tunnel Cooler: After the hot fill product and pasteurizing, fast, effective product cooling is required in order to maintain the product color, smell, taste, texture, appearance and other important characteristics that are important to your products market potential.

 

 

 

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7

Blow Drying & Code Printer

After the filled cans are passed through the dryer, hot air is used to ensure that the cans are dry.And then the cans pass through the can twist conveyor, they will be twisted up and down, so that the codes can be printed onto the bottom of the cans.

 

As the cans passing by on the twist conveyor, the coding machine will print date information on the can bottom. After coded by the printer, the cans will go through another can twist conveyor, so that the cans can be turned around back to be the right standing position.

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8

Film Shrink Wrapping & Carton Packing Machine

We have Shrink wrapping machine and Carton packing machine for you to choose.

PE Film Packaging Machine:

Put the package directly on the chain plate for transportation, and the package passing through the sealing and tangent line is pressed by the pressing device set above to prevent it from falling. After the ejection cylinder exits, the film sealing cylinder and the film cutting cylinder work at the same time to complete the film sealing. After the filming is completed, the package enters the shrink furnace to shrink. After the packaging has been shrunk, it enters the auxiliary rack, and is stacked after the cooling device is installed at the end.

 

Carton Packaging Machine:

The cans are separated into multiple lanes on the conveyor belt, the bottles are grouped and dropped onto the cardboard by the bottle drop break. During bottle drop break and cardboard drop, pass through a set of template blocks and then fold the cardboard into a carton form. The main drive drives the carton forward, and at the same time, the top of the carton is sprayed with glue through the glue spraying break, and the cam breaks again and folds through the top frame, and the top carton is folded on the same top carton to complete the top sticking.

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Features

* Filling and sealing are integrated, and the sealing machine drives the filling machine to drive synchronously to ensure the stability of the filling liquid level, shorten the distance between filling and sealing, and thus reduce the oxygen content in the can.
* The sterilizer or tank warmer adopts chain-net-type transmission, which has good strength, high temperature resistance, good water permeability, and stable conveying.
* Conveying system controls the travel speed of the cans in a chain through the running status of the single machine, so that they will not squeeze each other and cause congestion or deformation of the cans.

DESCRIPTION

1.Suitable for filling of carbonated drinks
2.Hygienic design
3.Extremely fast and precise filling by means of Electro-Volumetric system with electromagnetic flow meters.
4.Filling temperature up to 14°C for CSD depending on product specifications.
5.Adjustment of timings for pressurizing, filling, settling and snifting phases for different products.
6.No snift gas discharge outside. Snift discharge is collected in a manifold for cleaner and silent operation.

FILLING ADVANTAGES

1.The electronic system provides flexibility in determining pressurization, filling, settling and degassing times.
2.Measurement of the liquid volumes to be filled in the cans via a flowmeter allows more precise filling levels.
3.The "fixed can, moving valve" system, which operates with a cam mechanism, ensures that the extremely sensitive cans meet and center the valve in a proper way without being deformed.
4.Central lubrication fixing situated in a single point in the machine provides easy lubrication.

CHARACTERISTIC FEATURES

* Liquid Level Detection Machine: As the carbonated drinks pass through the machine, they will be scanned and checked with X-rays. When any canned drink is detected non-qualified according to the preset standard parameter, the machine will flick the unqualified can off the conveyor belt.
 
* Inner Pressure Check Machine: Pressure detector detects internal pressure of filled cans with nitrogen dosing drinks or carbonated drinks. It could detect the products quickly and eliminate unqualified ones and provide audible and visual alarm.

AUXILIARY EQUIPMENT

Case

Project: 6000 Bottles/Hour Can Carbonated Beverage Production Line

Location: Senegal

Commissioning: Reliable Machinery Overseas Engineers Team

Scope: Including

 

* Water treatment equipment

* Pre-treatment mixing system

* Empty can depalletizer and washing

* 2 in 1 Filling and Seaming machine

* Liquid level detection and Vacuum detection

* Spray warming/cooling tunnel

* Code printer

* PE film shrink wrapping and Carton packaging machine

The whole production line has been running steadily, and the customer has occupied a great market share in Senegal. We continue to provide equipment maintenance services. In the near future, this customer expects to be served by Reliable for capacity increase and new production line landing.

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Reliable Service System

High quality service process, create maximum value for you and your factory

Overseas Sales departments & workshop visiting

Daily Manufacture Cost-Profit Calculation and Evaluation

Exclusive Product Design and Manufacture Services

Turn-Key project with exclusively designed tailor-made solution

Closely tracking on production progress to make sure machine quality meet manufacturing standard

Installation / training / maintain services with regular production line assessments and maintenance

One-stop purchasing services for raw materials including preforms, caps, glass bottles, PE film, labels, injection pellets, etc.

Spare parts & supporting machines can be delivered on time, quality and durability

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Choose Your Line

200ML-2L

 
Model CF12-1 CF12-6 CF18-6 CF24-6
Capacity 1000-2000 CPH 4000 CPH 6000 CPH 9000 CPH

Flowchart

CAD Configuration

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