Glass Bottle Juice Filling Line

Reliable complete glass bottle production lines are used for water, juice, energy drink, carbonated drink, beer, wine and so on. The main electric and air-drive components are Siemens and other world famous brand products. It is an ideal machine for small-and medium-sized beverage factories. Accumulatively established 200+ countries and regions across Asia, America, Europe and Africa. Maintain industry leadership for 15 years with patented technology, long-lifetime, rich experience and awsome services! 
 
A fully connected line helps you optimise performance and make smarter decisions across the lifetime of your line. Our holistic approach supports your need for increased flexibility and efficiency, with minimal waste, quick SKU changeovers and lower environmental costs. Reductions in resource consumption and bottle weight, consistent bottle durability and high efficiency are all achieved through careful packaging design, detailed equipment planning and a flexible line setup.
 
The glass bottle beverage production line mainly includes: Water treatment system, Drinks mixing system, Depalletizer, Washing filling and capping machine, Sterilization tunnel, Drying machine, Inkjet printer, Labeling machine, Carton packaging machine.
 
Applicable Products: water, juice, energy drink, carbonated drink, beer, wine, etc.
 
Type: Glass bottle
 
Production Capacity: 2000-20000BPH

Production Process

1

Water Treatment System

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

 

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

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2

Mixing System

Option 1: Juice mixing

The juice mixing system formulates the production process according to the characteristics of different kinds of juice. According to the formula of the juice beverage, the juice preparation process is designed.

 

Option 2: Carbonated drink mixing

Carbonated beverages are mainly composed of water, syrup and carbon dioxide. The syrup is made through sugar melting pots and mixing tanks. After filtering, it is pumped into the syrup tank in the carbonated beverage mixer. At the same time, the sterilized product water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste. Under the action of controlling the appropriate pressure, the carbon dioxide is dissolved into the material. , it can be made into carbonated beverages with ideal air-locking capacity.

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3

Filling System

The filling machine adopts the structure of feeding glass bottles by feeding screw, automatically flushes the bottles, and adopts the principle of lifting and lowering of the filling valve, so that the whole line conveys the bottles smoothly.

 

The constant pressure filling principle is used for fixed liquid level filling, and the secondary valve opening technology is used to meet the full liquid level filling process requirements.

 

The rotary cap adjuster adopts pneumatic cap management, which has the functions of not damaging the surface of the cap, sending a signal for the lack of cap in the hopper, and controlling the capping machine to automatically replenish the cap.

 

The whole machine adopts man-machine interface operation, German SIEMENS is automatic control technology such as computer program automatic control, frequency conversion stepless adjustment and other automatic control technologies, with low temperature automatic shutdown, automatic control of feeding and reflux, no bottle without cap, lack of bottle Wait, if there is no cover in the cover chute, it will automatically stop and wait for power.

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4

Labeling Machine

We offer several different types bottle labeling machine based on your requirement. Machines can be used for PVC sleeve label, self-adhesive label, OPP/BOPP label.

PVC labeling machine:

When a bottle on the conveyor belt passes through the bottle detection eye, the servo-controlled drive group will automatically send a label, and the brushing wheel group will brush the next label, and the label will be sleeved on the bottle.

 

OPP labeling machine:

It can automatically adjust the in and out transmission of the container. After the container is fixed, the container starts to rotate according to the set way.When the container reaches the detection position of the electric eye, the computer host controls the label feeding system to send the label. When a label feeding action is completed, the label is separated from the backing paper and attached to the product.

 

Sticker labeling machine:

After the bottle-separating mechanism separates the products, the sensor detects the passing of the product and sends a signal back to the labeling control system. The control system controls the motor to send out the label and attach it to the position where the product is to be labelled. The product flows through the labeling device and the labeling tape Drive the product to rotate, the label is rolled over, and the sticking action of a label is completed.

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5

Final Products Case Packing Machine

The bottles are separated into multiple lanes on the conveyor belt, the bottles are grouped and dropped onto the cardboard by the bottle drop break. During bottle drop break and cardboard drop, pass through a set of template blocks and then fold the cardboard into a carton form. The main drive drives the carton forward, and at the same time, the top of the carton is sprayed with glue through the glue spraying break, and the cam breaks again and folds through the top frame, and the top carton is folded on the same top carton to complete the top sticking.

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6

Empty Glass Bottle De-palletizer

The depalletizer is mainly used in the unloading of glass bottles and cans. The empty cans stacked on the pallet are pushed to the mesh conveyor layer by layer from top to bottom. The unloading of glass bottle is automatically controlled by PLC programmable computer. The depalletizer adopts frequency conversion motor, frequency conversion speed regulation, computer control, and the conveying is stable, smooth and reliable; automatic control technology, mechatronics technology, network technology, computer-controlled automatic operation. The reciprocating cycle automatic stacking meets the set requirements.

 

Replacing manual tank discharge and traditional empty tank unloader can save a lot of labor and improve production capacity. The programmable computer control system is adopted to improve the accuracy of the mechanical action, and the operation is easy. The pallet lifting table is self-locking and lifting, and the pallet stacking machine adopts cylinder lifting and lowering, and the action is stable..

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Features

Washing, filling ,capping three in one monoblock equipment.
Machine body and all pipes are made of stainless steel 304.
Door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.
This filling machine equips with compact structure, advanced touch screen and PLC control system and easy to be operated. PLC is Siemens brand, and all other electrical brands are Siemens, Schneider and same level famous brands.

CHARACTERISTIC FEATURES

The bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180°into an upright position, through second bottle pusher into the filling position.(the whole machine contains 14~40 sets of clamps.
Washing part is mainly composed of washing pump, bottle clamps, water distributor, up turn-plate, guide rail, protection cover, spraying device, defrosting tray, rinse water take and rinse water refluxing tank.

STANDARD FEATURES

The suspending bottle-neck clamping design make the bottle be stable during the high-speed moving conditions. By changing a few parts, it can meet the need of production and different types of bottles from 200ml to 2 liters easily.
Magnetic torque is used for screw capping, and the power of screw capping can be adjusted. Capping is reliable and do no harm to the caps.
It is convenient to operation and maintenance.

CHARACTERISTIC FEATURES

Set red emergency stop button, strengthen security.
Electric box is installed inside of the filling machine, saving more factory space.
External air box is additionally provided, more convenient for observing the air volume outside and more neat.
Air fan is equipped with a filter screen, to filter air impurities first.
Latest conveyor cap loader reduces the occurrence of caps returning.

STANDARD FEATURES

Case

Project: 10000 Bottles/Hour Can Carbonated Beverage Production Line

Location: Senegal

Commissioning: Reliable Machinery Team

Scope: Including

 

* Water treatment equipment

* Automatic filling machine

* Sleeve Labeling machine

* Bottle packing machine

The whole production line has been running steadily, and the customer has occupied a great market share in Senegal. We continue to provide equipment maintenance services. In the near future, this customer expects to be served by Reliable for capacity increase and new production line landing.

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Reliable Service System

High quality service process, create maximum value for you and your factory

Overseas Sales departments & workshop visiting

Daily Manufacture Cost-Profit Calculation and Evaluation

Exclusive Product Design and Manufacture Services

Turn-Key project with exclusively designed tailor-made solution

Closely tracking on production progress to make sure machine quality meet manufacturing standard

Installation / training / maintain services with regular production line assessments and maintenance

One-stop purchasing services for raw materials including preforms, caps, glass bottles, PE film, labels, injection pellets, etc.

Spare parts & supporting machines can be delivered on time, quality and durability

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Choose Your Line

Glass Bottle

 
Model CGF12-12-1 CGF12-12-6 CGF18-18-6 CGF24-24-8 CGF32-32-8 CGF40-40-10 CGF50-50-12 CGF60-60-15
Capacity 2000BPH 2000-3000 BPH 4000-5000 BPH 7000-8000 BPH 10000-12000 BPH 13000-14000 BPH 15000-18000 BPH 18000-20000 BPH

Flowchart

CAD Configuration

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