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Can Juice Filling Line

Reliable Machinery highly values production flexibility and overall efficiency in the production of can drink production lines. 
 
With professional cost-profit analysis and resource management, it achieves perfection in every link and saves your manufacture cost. A series of complete line solutions have been designed and customized for can drink production lines. We have rich production experience and can help you expand production capacity.
 
Reliable Machinery's complete line solution for can drinks, from an idea of an entrepreneur to determining the plant, bottle design, label design, drinks formulation, process flow, packaging, and marketing. Reliable Machinery will do everything for you. You can Enjoy the wealth of expertise and sustainable after-sales service brought by Reliable Machinery to ensure your high-quality and efficient production.
 
The can beverage production line mainly includes: Water treatment system, Drinks mixing system, Depalletizer, Empty can washing machine, Can filling and sealing machine, Sterilization tunnel, Drying machine, Can turner, Inkjet printer, Labeling machine, PE film heat shrink packaging machine or Carton packaging machine.
 
Production capacity: 500-18000BPH based on 330ml cans
 
Bottle type: Aluminum can; Iron can; Plastic can

Production Process

1

Water Treatment System

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

 

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

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2

Mixing System

Option 1: Juice mixing

The juice mixing system formulates the production process according to the characteristics of different kinds of juice. According to the formula of the juice beverage, the juice preparation process is designed.

 

Option 2: Carbonated drink mixing

Carbonated beverages are mainly composed of water, syrup and carbon dioxide. The syrup is made through sugar melting pots and mixing tanks. After filtering, it is pumped into the syrup tank in the carbonated beverage mixer. At the same time, the sterilized product water is also pumped into the beverage mixer. The water tank is vacuum degassed to facilitate the mixing of carbon dioxide. Through the proportioning system on the beverage mixer, the water and syrup are mixed in proportion to achieve the desired taste. Under the action of controlling the appropriate pressure, the carbon dioxide is dissolved into the material. , it can be made into carbonated beverages with ideal air-locking capacity.

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3

Can De-Palletizer

The depalletizer is mainly used in the unloading of tinplate cans and aluminum cans. The empty cans stacked on the pallet are pushed to the mesh conveyor layer by layer from top to bottom. The unloading of cans and aluminum cans is automatically controlled by PLC programmable computer. The depalletizer adopts frequency conversion motor, frequency conversion speed regulation, computer control, and the conveying is stable, smooth and reliable; automatic control technology, mechatronics technology, network technology, computer-controlled automatic operation. The reciprocating cycle automatic stacking meets the set requirements.

 

Replacing manual tank discharge and traditional empty tank unloader can save a lot of labor and improve production capacity. The programmable computer control system is adopted to improve the accuracy of the mechanical action, and the operation is easy. The pallet lifting table is self-locking and lifting, and the pallet stacking machine adopts cylinder lifting and lowering, and the action is stable.

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4

Can Twist Rinser

The can twist rinse system links the depalletiser to the canning machine. The cans, through gravity, complete a full 360° turn enabling the water rinse system or ionised air (optional extra) to clean the interior of the cans as they descend through the twist. This process is vital to ensure any debris from the manufacturing process or during storage is removed prior to filling.

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5

Filling System

It is mainly used for continuous cleaning of pop-top cans, and is also suitable for other types of tinplate cans with similar size and shape. It has the characteristics of good cleaning effect, reasonable structure, balanced work and high production efficiency.

 

It adopts the principle of isobaric filling, and the filling valve adopts mechanical valve, which has fast filling speed and high liquid level accuracy; it has a perfect CIP cleaning function. The combination of the guide device on the filling valve mouth and the lifting device at the bottom of the dragging bottle can accurately seal the bottle mouth and the filling valve and reduce the leakage of materials from the can mouth. Bottles, no dripping, easy operation and maintenance, etc.

 

The capping part seals the caps to the cans that have been filled with products, and is sent to the subsequent process by the conveyor chain. The can sealing roller is just quenched with high hardness alloy, and the can sealing curve is precisely processed by optical curve grinding to ensure the quality of the can sealing and make the machine run normally. This machine has a control system with a lower cover for a tank and a cover without a tank, which enables the machine to operate normally and reduces the rate of cover loss.

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6

Spray Cooling &Warming Tunnel

he Warming, Pasteurizing & Cooling Tunnel is being manufactured to provide a suitable thermal process to comply with beverage processing requirements and to achieve optimum product quality, lasting shelf life and appearance of your filled product

The product has 3 main applications:

Tunnel Warmer:

For product warming, tempering or slow heat up process to ensure ZERO product breakage. Tunnel Pasteurizer:

Applied to product to ensure that the pasteurizing process is complete. Usually implemented when the filling process has not allowed suitable time for effective pasteurizing to take effect.

 

Tunnel Cooler:

After the hot fill product and pasteurizing, fast, effective product cooling is required in order to maintain the product color, smell, taste, texture, appearance and other important characteristics that are important to your products market potential.

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7

Blow Drying & Code Printer

And then the cans pass through the can twist conveyor, they will be twisted up and down, so that the codes can be printed onto the bottom of the cans.

As the cans passing by on the twist conveyor, the coding machine will print date information on the can bottom. After coded by the printer, the cans will go through another can twist conveyor, so that the cans can be turned around back to be the right standing position.

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8

Packing System

We have Shrink wrapping machine and Case packing machine for you to choose.

 

PE Film Packaging Machine:

Put the package directly on the chain plate for transportation, and the package passing through the sealing and tangent line is pressed by the pressing device set above to prevent it from falling. After the ejection cylinder exits, the film sealing cylinder and the film cutting cylinder work at the same time to complete the film sealing. After the filming is completed, the package enters the shrink furnace to shrink. After the packaging has been shrunk, it enters the auxiliary rack, and is stacked after the cooling device is installed at the end.

 

Case Packaging Machine:

The bottles are separated into multiple lanes on the conveyor belt, the bottles are grouped and dropped onto the cardboard by the bottle drop break. During bottle drop break and cardboard drop, pass through a set of template blocks and then fold the cardboard into a carton form. The main drive drives the carton forward, and at the same time, the top of the carton is sprayed with glue through the glue spraying break, and the cam breaks again and folds through the top frame, and the top carton is folded on the same top carton to complete the top sticking.

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Features

Filling and capping two in one monoblock equipment.
Machine body and all pipes are made of stainless steel 304.
Door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.
This filling machine equips with compact structure, advanced touch screen and PLC control system and easy to be operated. PLC is Siemens brand, and all other electrical brands are Siemens, Schneider and same level famous brands.

CHARACTERISTIC FEATURES

It is mainly used for continuous cleaning of pop-top cans, and is also suitable for other types of tinplate cans with similar size and shape. It has the characteristics of good cleaning effect, reasonable structure, balanced work and high production efficiency.

STANDARD FEATURES

It adopts the principle of isobaric filling, and the filling valve adopts mechanical valve, which has fast filling speed and high liquid level accuracy; it has a perfect CIP cleaning function. The combination of the guide device on the filling valve mouth and the lifting device at the bottom of the dragging bottle can accurately seal the bottle mouth and the filling valve and reduce the leakage of materials from the can mouth. Bottles, no dripping, easy operation and maintenance, etc.

CHARACTERISTIC FEATURES

The capping part seals the caps to the cans that have been filled with products, and is sent to the subsequent process by the conveyor chain. The can sealing roller is just quenched with high hardness alloy, and the can sealing curve is precisely processed by optical curve grinding to ensure the quality of the can sealing and make the machine run normally. This machine has a control system with a lower cover for a tank and a cover without a tank, which enables the machine to operate normally and reduces the rate of cover loss.

STANDARD FEATURES

Case

Project: 10000 Bottles/Hour Can Carbonated Beverage Production Line

Location: Senegal

Commissioning: Reliable Machinery Team

Scope: Including

 

* Water treatment equipment

* Automatic filling machine

* Sleeve Labeling machine

* Bottle packing machine

The whole production line has been running steadily, and the customer has occupied a great market share in Senegal. We continue to provide equipment maintenance services. In the near future, this customer expects to be served by Reliable for capacity increase and new production line landing.

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Reliable Service System

High quality service process, create maximum value for you and your factory

Overseas Sales departments & workshop visiting

Daily Manufacture Cost-Profit Calculation and Evaluation

Exclusive Product Design and Manufacture Services

Turn-Key project with exclusively designed tailor-made solution

Closely tracking on production progress to make sure machine quality meet manufacturing standard

Installation / training / maintain services with regular production line assessments and maintenance

One-stop purchasing services for raw materials including preforms, caps, glass bottles, PE film, labels, injection pellets, etc.

Spare parts & supporting machines can be delivered on time, quality and durability

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Choose Your Line

Can

 
Model CF2-1 C12-6 CF18-6 CF24-6
Capacity 1000-2000CPH 4000CPH 6000CPH 9000BPH

Flowchart

CAD Configuration

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