Fresh Fruit Juice Processing Line

Reliable machinery can provide turnkey solution and technical support for fresh fruits and vegetables processing line with all kinds of package. All kinds of fresh fruits and vegetables are available to process, such as orange, mango, pineapple, banana, apple, pear, strawberry, sugar cane, ginger, grape, carrot, potato, etc.
Fruits and vegetables processing line can produce from fresh fruits and vegetables to different kinds of final product. The final product can be clear juice, cloud juice, beverage, juice concentrate, pulp, puree, jam, dried pineapple and etc. For the package, it can be aseptic bags, sachet, stand-up pouch, metal can, PP container, PET bottle, glass bottle, gable top, etc, they are very popular all over the world.

Reliable sincerely presents Global Turn-Key Project for professional solutions on drinking beverages. Accumulatively established 200+ countries and regions acorssing Asia, America, Europe and Africa. Maintain industry leadership for 15 years with patented technology, long-lifetime, rich experience and awsome services!

 

Production Process

1

Fruit & beverage processing line

After washing, sorting, crushing, extracting, preheating, evaporating, sterilizing and other processing way, the fresh fruits and beverages can be processed to fruit pulper, juice, puree, jam, beverage and etc.

Flow chart:

Raw Material fruits → Surf Washing Machine → Belt Inspection Machine → Surf Washing Machine → Mango Pitting Machine → Low Storage Tank → Single Screw Pump → Single-Channel Beater → Low Storage Tank → Single Screw Pump → Colloid Mill → Low Storage Tank → Single Screw Pump → Allocation Tank → Next Process

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2

Water treatment system

Water purification system can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the raw water resource. It can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh drinking water standards, even standard of healthy mineral water.

Purify Process:

Raw water>Water pump>Silica sand filter>Active carbon filter>Sodium ion exchanger>High pressure pump>Reverse osmosis>Ozone generator>Water tank>Pure water

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3

Flavored juice mixing system

Reliable Machinery ace and top choice, medium & high capacity from 2000BPH to 12000BPH bottled water filling Machine for PET bottles.

Flow Chart:

Syrup melting tank→Juice preparing tank with thermal & blender→Double heads filter→Juice de-oxygenation machine→Juice homogenizer→High level juice tank→UHT Sterilizer→Heat insulation storage tank→Syrup & beverage pump→Semi-auto CIP system→Pipes and valves→Control cabinet

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4

Filling system

After the juice processed well, it can be filled into all kinds of packages, such PET bottle, glass bottle, metal can, PET can, aseptic bags, sachet, stand-up pouch, PP container, gable top, etc, they are very popular all over the world.

 

PET bottle filling machine:

PET bottle juice filling line adopts hot filling method, used to produce PET bottled juice within the volume from 200ml-2000ml, suitable for PET plastic bottled juice and hot filling tea with wide output range from 2000BPH to 24000BPH. It's a full-automatic equipment integrets rinsing, filling and capping together. Using Siemens PLC to control the operation and cooperated by frequency converter of the main motor, machine makes the operation more stable and reliable. It uses photoelectric sensor detect operating confitions, equipment operation is highly automatic and convenient.

 

Glass bottle filling machine:

The glass bottle filling machine is mainly used for washing, filling and capping glass bottles, adopts advanced man-machine interface, PLC control, frequency conversion stepless speed regulation and other automatic control technology, with no bottle no open valves, no stamps; no cap no operation, and other security protection. It uses high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.

 

Can filling machine:

Can filling sealing machine is composed by the filling and capping parts, produced by abroad introduced advanced technique with international level structure and performance, The whole machine joins the mechanical, electric, and pneumatic ways to control. The auto controlled liquid level equipment fixed in the filling machine keeps the stability of the liquid level. The row-rolling completes the capping by the rotary type equipment: a can-a cap, no cans-no caps. They will automatically stop when no cans or the cans are crushed. It fits for all kinds of pull-tab cans.

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5

Second Packing system

After filling done, clients can choose the labeling and group packing system..

 

Labeling Machine:

It's used for placing labels on bottles after filling process. Have different types for chosen: PVC shrink sleeve label, self adhesive label, OPP hot melt glue label. Free & beautiful label designs and one-stop label purchase service are offered, welcome to inquiry.

 

Group Packaging Machine:

It can automatically array, aggregate and align PET beverage bottle or other similar articles, then package it with shrinking film or cartons. It’s suitable for final group packing process, such as 12 bottles/pack, 24 bottles/pack and so on. The packaged product is firmly bound with excellent appearance, which can be opened conveniently. Have option of shrink wrapper and case packer.

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Features

This equipment is automatic washing filling capping three in one machine. It’s of many advantages, such as compact structure, perfect control system and easy to be operated. Advanced touch screen and PLC control system makes man-machine communication true.

CHARACTERISTIC FEATURES

Washing part is mainly composed of washing pump, bottle clamps, water distributor, up turn-plate, guide rail, protection cover, spraying device, defrosting tray, rinse water take and rinse water refluxing tank.

STANDARD FEATURES

Filling Part is mainly composed of filling barrel, filling valves (normal temperature and normal pressure filling), filling pump, bottle hanging device / bottle pedestals, elevating device, liquid indicator, pressure gauge, vacuum pump, etc.

CHARACTERISTIC FEATURES

Capping part is mainly composed of capping heads, cap loader (separated), cap unscrambler, cap drop rail, pressure regular, cylinder and also we need an air compressor as the auxiliary external equipment.

STANDARD FEATURES

Case

Project: Bottled Juice Production Line

Location: Cambodia

Commissioning:

Scope: Including

 

* Fully automatic bottle blowing machine

* Water treatment equipment

* Automatic filling machine

The whole production line has been running steadily, and the customer has occupied a great market share in Cambodia. We continue to provide equipment maintenance services. In the near future, this customer expects to be served by Reliable for capacity increase and new production line landing.

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Reliable Service System

High quality service process, create maximum value for you and your factory

Establish connection & joint hands

Reliable feasibility analysis

Attention to details & project process design

Closely tracking on production progress

Full set after-sales & installation adjustment

Continuous service & customer first

One-stop purchasing service

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Choose Your Line

200ML-2L PET Bottles

Model CGFR8-8-3 CGFR12-12-6 CGFR18-18-6 CGFR24-24-8 CGFR32-32-8 CGFR40-40-10 CGFR50-50-12 CGFR60-60-15
Capacity 2000BPH 4000 BPH 6000-7000 BPH 10000-12000 BPH 13000-15000 BPH 15000-18000 BPH 20000-22000 BPH 24000-25000 BPH

Flowchart

CAD Configuration

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