10000BPH Full Automatic Juice Drink Production Line 10000BPH Full Automatic Juice Drink Production Line

This three-in-one machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc.

This series of equipment integrates washing,filling,sealing as a whole, suitable for all kinds of pure water, mineral water production, and a small number of replacement parts can be used for a variety of bottle filling. The production capacity is 2000-25,000 bottles per hour, which can be selected by users. Advanced micro gravity type negative pressure filling principle, filling fast, steady, accurate, and is equipped with perfect material flow system, also can realize independent gas back, back not in contact with the material, reduce the secondary pollution of materials and oxidation.

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  • Model: CGFR 24-24-8
  • Brand: Reliable
  • Code: 8422301090

Our Products

Zhangjiagang RELIABLE Machinery Co. Specialize In The Beverage Production Line. We Can Supply The Following Products:

1. Bottle blowing machine  (Semi-automatic/ Automatic)

2. Water treatment system  (Pure Water/ Mineral Water)

3. Filling machine  (Water/ Juice/ Carbonated Drinks/ Yogurt/Tea/ Milk and so on.)

4. Labeling machine  (Shrinks Sleeve Labeling Machine/ Adhesive Stick Labeling Machine/ OPP Hot Melt Labeling Machine)

5. Date printer (Ink jet Printer/ Laser Date Printer)

6. PE packing machine (PE Film Shrink Sleeve Package Machine/ Carton Package Machine/ Half-tray Shrink Wrapping Machine)

 

About Inquiry

If you want to get most accurate quotation, please reply the following information to contact us.

Item

Question

Option 1

Option 2

Option 3

Option 4

1

Which kind do you want to produce?

Juice Drink

Flavored Water

Beverage

Other

2

Capacity you want? (BPH)

2000-4000

4000-8000

8000-15000

20000

3

Bottle Size?

300ml

500ml

750ml

1000ml

Plastic bottle, 200-2000ml, plastic cap / sport cap

4

Water source / Water quality report?

Underground water

River water

Mountain water

Well water

5

Factory Size?

Could you tell me the factory size (Length and Width) if you have?

6

Plant type?

Semi automatic

Full automatic

7

Bottle Design

Do you have favourite bottles?


Flow Chart of Water Production Line:

Machine List

Function

1.Bottle Blowing Machine

Making bottles by blowing PET preforms

2.Water Treatment System

For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO machine--Ozone sterilizer--water tank


For Mineral Water: Raw water pump---sand filter--active carbon---precision filter-Hollow filter machine--Ozone sterilizer--water tank

3. Juice mixing systemTank---Pump---Double filter---Mixing tank---Homogenizer---Sterilizer---High position tank---Filling machine

4.Water Filling Machine

Monoblock washing, filling, capping 3 In 1 machine for mineral water, pure water

5.Bottle Labeling Machine  

Put Labels on the bottles.

Option: PVC label, OPP label, Self adhesive label

6.Code / Date / Batch Printer

Printing production date in bottle

Option: Inkjet type, laser type

7.Bottle Packing Machine

Group Bottle like:24=4*6 ,12=3*4 6=2*3

Option: PE film wrapping, carton packing.

果汁整线修改

Other available capacities 

Capacity

2000BPH

4000 BPH

6000-7000 BPH

10000-12000 BPH

13000-15000 BPH

15000-18000 BPH

20000-22000 BPH

24000-25000 BPH

Suitable bottle specification

100-2000ml

100-2000ml

100-2500ml

100-2500ml

100-2500ml

100-2500ml

100-2500ml

100-2500ml

Floor area

200

200

600

1000

2000

2500

3000

3800

Total power

100KW

100KW

200KW

250KW

300KW

400KW

500KW

600KW

Operate workers

6

6

5

5

5

5

5

5


Blowing Machine 10.13

1.Bottle Blowing Machine

Automatic PET Bottle Blowing / Making Machine is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml, wide application for blowing mineral water bottles, soda bottles, cola bottles.

Blowing process:
1) Pre-form inlet controlling
2) Bottle pre-form heating controlling
3) Blowing technology controlling
4) Bottle check and outlet


2.Water Treatment System

It can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the water. This water treatment equipment can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh water standards, even that of standard of mineral water.


Raw water→ Water pump→ Silica sand filter→ Active carbon filter→ Sodium ion exchanger→ High pressure pump→ Reverse osmosis→ Ozone generator→ Water tank→Pure water


10吨RO5

3. Juice Mixing System

果汁调配

果汁调配文字
water 32-32-8 (6)

4.Water Filling Machine

This 3-in-1 machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc.


This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles


The main electric and air-drive components are world famous brand products. All control is advanced touch-screen operation and realize people-computer dialogue operation. 

5.Bottle Labeling Machine  

This shrink sleeve labeling machine adopts international advanced technology to cover the circle label on the PET bottle. And then, hot shrinking to fix on the position which bottle body designated.

Besides, different types bottle labeling machines are also available, include: PVC sleeve label, self-adhesive label, OPP/BOPP label and so on.


Labeling machine

激光喷码机 5

6.Code / Date / Batch Printer

This machine is mainly used for print date on to the bottle.

Inkjet type and Laser type are available for you choose.


7.Bottle Packing Machine

Automatic heat shrink film packing machine is a product with heat shrinkable film wrapping package again after the heat, the film shrink wrapped products after the machine. The shrinkage process, do not affect packaging quality and can contractive rapid perfection, packing product can be sealed, moisture proof, impact resistance.

 

Besides, carton packing machine is also available for you to choose.

膜包机详描1

8. Conveyor System

1) Air Conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.

2) Flat Conveyor

It is steady to convey the bottles. The conveyor is controlled by the bottle belts and main machine or the equipment up and down to make the bottle no falling, no stuck and no stocking.

We set the location of the controlling switch according to the layout of the conveying system to make the users operate conveniently.

9. Cap Unscramble / Cap Loader

1) Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

2) Cap Loader

· The air pressure is transmitted to the cap elevator.

· The flat cap loader reduces the occurrence of back cover.

Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

10. Control System

· The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

· The electric box is inside the filling machine, saving the factory space.

An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

11. Prefect Frame

· The body and all pipes are made of stainless steel 304.

· The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

The door frame is designed with large and wide handle.


Demand AnalysisDesign Services (Refer the following pictures)Manufacturing & After-sales Service
How to get suitable solution & budget ?Workshop planning and designDetermine the filling processComplete line test
How long do we need to investment back ?Product logo & label designDetermine equipment production drawingShip to destination

Bottle type designMaterial processInstallation and commission

Core parts processingTraining and guidance
Final assemblyMaintenance
Electrical selection24-hour remote assistance
Perfect spare parts service


果汁布置图750

photobank (3)

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