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This three-in-one machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc.
This series of equipment integrates washing,filling,sealing as a whole, suitable for all kinds of pure water, mineral water production, and a small number of replacement parts can be used for a variety of bottle filling. The production capacity is 2000-25,000 bottles per hour, which can be selected by users. Advanced micro gravity type negative pressure filling principle, filling fast, steady, accurate, and is equipped with perfect material flow system, also can realize independent gas back, back not in contact with the material, reduce the secondary pollution of materials and oxidation.
Our Products
Zhangjiagang RELIABLE Machinery Co. Specialize In The Beverage Production Line. We Can Supply The Following Products:
1. Bottle blowing machine (Semi-automatic/ Automatic)
2. Water treatment system (Pure Water/ Mineral Water)
3. Filling machine (Water/ Juice/ Carbonated Drinks/ Yogurt/Tea/ Milk and so on.)
4. Labeling machine (Shrinks Sleeve Labeling Machine/ Adhesive Stick Labeling Machine/ OPP Hot Melt Labeling Machine)
5. Date printer (Ink jet Printer/ Laser Date Printer)
6. PE packing machine (PE Film Shrink Sleeve Package Machine/ Carton Package Machine/ Half-tray Shrink Wrapping Machine)
About Inquiry
If you want to get most accurate quotation, please reply the following information to contact us.
Item | Question | Option 1 | Option 2 | Option 3 | Option 4 |
1 | Which kind do you want to produce? | Juice Drink | Flavored Water | Beverage | Other |
2 | Capacity you want? (BPH) | 2000-4000 | 4000-8000 | 8000-15000 | 20000 |
3 | Bottle Size? | 300ml | 500ml | 750ml | 1000ml |
Plastic bottle, 200-2000ml, plastic cap / sport cap | |||||
4 | Water source / Water quality report? | Underground water | River water | Mountain water | Well water |
5 | Factory Size? | Could you tell me the factory size (Length and Width) if you have? | |||
6 | Plant type? | Semi automatic | Full automatic | ||
7 | Bottle Design | Do you have favourite bottles? |
Flow Chart of Water Production Line:
Machine List | Function |
1.Bottle Blowing Machine | Making bottles by blowing PET preforms |
2.Water Treatment System | For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO machine--Ozone sterilizer--water tank
|
3. Juice mixing system | Tank---Pump---Double filter---Mixing tank---Homogenizer---Sterilizer---High position tank---Filling machine |
4.Water Filling Machine | Monoblock washing, filling, capping 3 In 1 machine for mineral water, pure water |
5.Bottle Labeling Machine | Put Labels on the bottles. Option: PVC label, OPP label, Self adhesive label |
6.Code / Date / Batch Printer | Printing production date in bottle Option: Inkjet type, laser type |
7.Bottle Packing Machine | Group Bottle like:24=4*6 ,12=3*4 6=2*3 Option: PE film wrapping, carton packing. |
Other available capacities
Capacity | 2000BPH | 4000 BPH | 6000-7000 BPH | 10000-12000 BPH | 13000-15000 BPH | 15000-18000 BPH | 20000-22000 BPH | 24000-25000 BPH |
Suitable bottle specification | 100-2000ml | 100-2000ml | 100-2500ml | 100-2500ml | 100-2500ml | 100-2500ml | 100-2500ml | 100-2500ml |
Floor area | 200㎡ | 200㎡ | 600㎡ | 1000㎡ | 2000㎡ | 2500㎡ | 3000㎡ | 3800㎡ |
Total power | 100KW | 100KW | 200KW | 250KW | 300KW | 400KW | 500KW | 600KW |
Operate workers | 6 | 6 | 5 | 5 | 5 | 5 | 5 | 5 |
1.Bottle Blowing Machine Automatic PET Bottle Blowing / Making Machine is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml, wide application for blowing mineral water bottles, soda bottles, cola bottles. Blowing process: | |
2.Water Treatment System It can effectively get rid of muddy organic, iron, manganese and oxide, filter suspended substance, colloid, remained oxygen of micro-organism and some of height-metal ion in the water. This water treatment equipment can also reduce hardness of water to make it all specifications of the water quality fully meet the state fresh water standards, even that of standard of mineral water. Raw water→ Water pump→ Silica sand filter→ Active carbon filter→ Sodium ion exchanger→ High pressure pump→ Reverse osmosis→ Ozone generator→ Water tank→Pure water | |
3. Juice Mixing System | |
4.Water Filling Machine This 3-in-1 machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc. This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles The main electric and air-drive components are world famous brand products. All control is advanced touch-screen operation and realize people-computer dialogue operation. | |
5.Bottle Labeling Machine This shrink sleeve labeling machine adopts international advanced technology to cover the circle label on the PET bottle. And then, hot shrinking to fix on the position which bottle body designated. Besides, different types bottle labeling machines are also available, include: PVC sleeve label, self-adhesive label, OPP/BOPP label and so on. | |
6.Code / Date / Batch Printer This machine is mainly used for print date on to the bottle. Inkjet type and Laser type are available for you choose. | |
7.Bottle Packing Machine Automatic heat shrink film packing machine is a product with heat shrinkable film wrapping package again after the heat, the film shrink wrapped products after the machine. The shrinkage process, do not affect packaging quality and can contractive rapid perfection, packing product can be sealed, moisture proof, impact resistance.
Besides, carton packing machine is also available for you to choose. | |
8. Conveyor System 1) Air Conveyor The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first. 2) Flat Conveyor It is steady to convey the bottles. The conveyor is controlled by the bottle belts and main machine or the equipment up and down to make the bottle no falling, no stuck and no stocking. We set the location of the controlling switch according to the layout of the conveying system to make the users operate conveniently. | 9. Cap Unscramble / Cap Loader 1) Cap Unscramble Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck. 2) Cap Loader · The air pressure is transmitted to the cap elevator. · The flat cap loader reduces the occurrence of back cover. Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops. |
10. Control System · The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider. · The electric box is inside the filling machine, saving the factory space. An external air box is additionally provided, which is convenient for observing the air volume outside and more neat. | 11. Prefect Frame · The body and all pipes are made of stainless steel 304. · The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation. The door frame is designed with large and wide handle. |
Demand Analysis | Design Services (Refer the following pictures) | Manufacturing & After-sales Service | |
How to get suitable solution & budget ? | Workshop planning and design | Determine the filling process | Complete line test |
How long do we need to investment back ? | Product logo & label design | Determine equipment production drawing | Ship to destination |
Bottle type design | Material process | Installation and commission | |
Core parts processing | Training and guidance | ||
Final assembly | Maintenance | ||
Electrical selection | 24-hour remote assistance | ||
Perfect spare parts service |