3-10L Water Line

Turnkey water line includes semi-auto blowing machine, water treatment system, automatic water filling machine, considering the bottle character of large volume, the sealing way is chosen to use shrink label machine. Each part is using advanced PLC control, run automatically, interworking with inverter ensure it works more stable and reliable. the photoelectric detect all part running state, with high degree of automation, easy operation.

This water line is equipped with CGF4-4-1 automatic filling machine, which integrates washing, filling, capping in one machine, capable to achieve 600BPH.

Production Process

Water Treatment System Bottle Blowing Machine Filling System Labeling Machine Packing Machine

Water Treatment System

The purpose of water treatment is to improve the water quality and make it meet certain water quality standards. Quartz sand filtration, activated carbon filtration, sodium ion softening and other steps can effectively remove turbid organic matter, iron, manganese and oxides in water, filter suspended solids, colloids, microbial residual oxygen and some heavy metal ions in water, reduce water hardness, and make various The water quality indicators fully meet the national freshwater drinking water standards.

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Bottle Blowing Machine

Automatic bottle blowing machine, which is suitable for blowing various shapes of PET bottles, the capacity is from 3-10L. Preform infrared heating, controllable constant pressure control, in order to achieve the best blowing accuracy. It adopts PLC controller to make the operate more accurate. the whole machine has some spare part drives machine work, including high pressure air compressor, air dryer and air filter, all of them are made from China-Made famous brands with quality guarantee .

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Filling System

This CGF 4-4-1 water filling machine is three-in-one machine integrates the functions of rinsing, filling and capping. Drawing on foreign advanced technology, it is designed according to the filling process requirements of mineral water and pure water, and is suitable for 5-10L plastic bottles.

The control system has many functions such as production speed control, lack of cap detection, automatic shutdown of blocked bottles, and output counting. All controls are operated with advanced touch screen to realize man-machine dialogue operation.

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Labeling Machine

Suitable to various shapes of bottles,adopts PLC controller, imported servo motor, servo driver, position mold ensure label casting precision.

The principle of the sticker labling machine is the sensor detects the passing of the product and send a singal back to control system, then control the motor to send out the label and attach it to the correct position. product flows through the labeling device and the labeling tape drive to rotate, finally finish the action of sticking.

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Final Packing Machine

It adopts special safety coating, anti-sticking and high-temperature resistant alloy knife, equipped with imported detection photoelectricity, which is easy to switch and choose. For thin and small packages, it can also easily complete the sealing and packaging operation. There is no need to worry about inaccurate temperature and damage to the product. The sealing knife itself also has an automatic protection function, which effectively prevents miscutting the packaging. With automatic alarm function, the safety of the operator is greatly improved. The whole set of machines truly realizes the unmanned operation connection with the production line

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Features

Capable to produce3-10L large volum， easyoperation on bottle adjustment by star wheel changes, realiaze filling volume change, high automation ensures smooth operation after botle volume change.
To achieve customer's requirement, RELIABLE offers free bottle design service to assit client finish some ancillary work.

Widely Volume Application

Side-cover the whole bottle flat conveyor with stainless steel to avoid bottle drop, decrease the operation stop rate. make sure that the bottles are stably conveyed to the next part.
The conveyor bely is held by the roller for stable operation.

High Grade Conveyor System

High Efficiency and productivity machine performance, Successful solution and continuous orders with long-term cooperation partner, hot sale in Africa and Middle East market, the whole material in SS304 make sure it has long service life and high safety level, CGF 4-4-1 give more profits back to customer with its high profitability

Positive Market Feedback

Detailed preparation before commitment
Mature merchandiser team for assistant
Transparent whole chain tracking for production
The only overseas engineer team

RELIABLE One Stop Service

Case

Project: 18000 BPH Small Bottle & 1200 BPH 5 Gallon Water Plant

Location: Dubai

Commissioning: RELIABLE Technician Team

Scope: Including

* Fully automatic bottle blowing machine

* Water treatment equipment

* Automatic filling machine

The whole production line has been running steadily, and the customer has occupied a great market share in Dubai. We continue to provide equipment maintenance services. In the near future, this customer expects to be served by Reliable for capacity increase and new production line landing.

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