Brief introduction

Suitable for carbonated soft drinks filling, widely used in the bottles packing on 0.2L-2L small scale bottles,
√√ Brand: Reliable Machinery-- Automatic Filling Machine
√√ Application：Cola, Sprite, Beer, Flavored water
√√ Capacity：3000BPH Warranty：2 Years
√√ 3 IN 1 Rinsing, Filling, Capping integration machine, 12-12-6 heads
√√ Stepless speed regulation, frequency convertor motor
√√ Intelligent SIEMENS PLC control and touchscreen, automatic easy operation
√√ Compact structure, simplify operation, good performance
√√ Magnetic torque screw capping head, Cap tight and reliable

This 2000-2500 bottles per hour 3-in-1 carbonated soft drink bottling machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of carbonated beverages. It's used for 200-2000ml plastic bottles. Production capacity of different models ranges from 1000-24000 BPH.

1. The machine body and all pipes are made of stainless steel 304 / 316.
2. The parts of door and frame are all made of stainless steel 304 / 316 combined with nano glass, to reduce the chance of glass damage during transportation.
3. Equip with red emergency stop button is more secure.
4. Electric box is inside of the filling machine, saving the factory space.
5. An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.
6. The air fan is equipped with a filter screen to filter air impurities first.
7. The flat cap loader reduces the occurrence of back cover.
8. The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

Model	CGFD12-12-6
Application	Carbonated beverage, soft drinks, cola, soda water, energy drink and so on.
Number of washing, filling and capping headsApplication	12pcs - 12pcs - 6pcs
Production capacity(500ml)	2000-2500 bottles/hour
Filling precision	≤±5mm(liquid level)
Suitable bottle specification	Volume=100-2000ml Diameter φ=50-110 Bottle height H=150 ~350mm
Bottle type	Plastic bottle / PET Bottle
Bottle neck/Cap Style	Plastic Screw Cap φ=20-50mm
Machine material	Food stage SS304 or SS316
Control System	SIMENS PLC + TOUCH SCREEN
Certificates	CE / SGS / ISO 9001/COC

COMPONENT PART

No 1. Air Conveyor with Fan

This air conveyor system is designed for PET bottle conveying, wind generated by the fan pushes the empty bottles directly into the filler to start washing function.
Stainless steel 304 and holding rail adopts imported HDPE macromolecule material. Also, Reliable machinery's air fan is equipped with a filter screen to filter air impurities first.

No 2. Washer Station

12pcs rinser heads, grippers, washing pump are all stainless steel 304.
Stable and beautiful water spray style inject design, more save water consumption and more clean. Grippers with plastic pad to ensure minimal bottle crash during washing

No 3. Filler Station

This 2000-2500bph carbonated drink filling part is mainly composed of 8pcs filling valve and filling transmission parts. After wasing, bottle clamping plate of the filling machine will clamp the bottle and move up to seal the bottle, filling valve will open, send the liquids into the bottles. When the liquid level of the bottle reaches the trachea of the filling valve, the filling will stop. No bottle no filling.

No 4. Capper Station & Cap sorter & Auto Cap Loader

It consists of 6 capper heads, capping transmission part, cap sorting part and an under cap tube parts.
Bottles finished filling enter the capping position via the driving wheel. The screw head which has magnetic torque will come down when it gets in a straight line with the bottle cap, the rotary cap ring gear seizes the cap and move forward, the cap lid the bottle and screw.

No 5. PLC & Touch Screen

Controlled by PLC and touch screen. The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.
The electric box is inside the filling machine, saving the factory space.
An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

No 6. Flat Conveyor with motor

Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.

It's controlled by the bottle belts and main machine or the equipment up and down to make the bottle no falling, no stuck and no stocking.

Production Process

Bottle Blower / Water Treatment / 3 in 1 Filling Machine / Labeling
Ink-jet Printer / Packing / Injection Molding Machine

Blowing Machine

Sugar Melting Tank

Water Tank

Softener

Active Carbon Filter

Sand Filter

RO Water Treatment

Filling Machine

Cap Up-loader

Labeling Machine

Bottle Dryer

Film Wrapping Machine

More Details

Features

Washing, filling ,capping three in one monoblock equipment.
Machine body and all pipes are made of stainless steel 304.
Door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.
This filling machine equips with compact structure, advanced touch screen and PLC control system and easy to be operated. PLC is Siemens brand, and all other electrical brands are Siemens, Schneider and same level famous brands.

CHARACTERISTIC FEATURES

New generation of stainless steel 304/316 grab is adopted and the grabs have no contact with the area above the bottle’s screw thread. Nozzles in the grab can guarantee the complete wash of the interior of the bottle. The special filling valve makes the filling speed fast and the filling liquid level control correct.
Advanced isobaric filling technology used in this machine makes the filling quick, steady and accurate.

STANDARD FEATURES

The suspending bottle-neck clamping design make the bottle be stable during the high-speed moving conditions. By changing a few parts, it can meet the need of production and different types of bottles from 200ml to 2 liters easily.
Magnetic torque is used for screw capping, and the power of screw capping can be adjusted. Capping is reliable and do no harm to the caps.
It is convenient to operation and maintenance.

CHARACTERISTIC FEATURES

Set red emergency stop button, strengthen security.
Electric box is installed inside of the filling machine, saving more factory space.
External air box is additionally provided, more convenient for observing the air volume outside and more neat.
Air fan is equipped with a filter screen, to filter air impurities first.
Latest conveyor cap loader reduces the occurrence of caps returning.

STANDARD FEATURES